How to Upgrade the System Controller on a ZeGage Pro

By Zygo | Published: 2026-10-22

Category: How-to Guides

Learn how to upgrade the system controller on your ZeGage Pro optical profiler, including what the upgrade includes, key steps, and common pitfalls to avoid.

Quick Answer

Upgrading the system controller on your ZeGage Pro is a straightforward process that brings a 64-bit controller with RAID, the latest Mx software, and a 27-inch monitor. Follow the steps below to ensure a smooth transition and avoid common pitfalls.

Why Upgrade the System Controller?

The system controller is the brain of your optical profiler. Upgrading it can improve data processing speed, storage reliability, and software compatibility. The ZeGage Pro upgrade includes a 64-bit controller with RAID, which enhances data integrity and speed, and the latest version of Mx software, ensuring you have the newest features and fixes.

However, consider the cost and downtime. The upgrade is a significant investment, and you'll need to plan for installation and potential recalibration. If your current controller meets your needs and you're not facing performance bottlenecks, the upgrade might not be urgent.

Step-by-Step Upgrade Process

Back Up Your Data: Before starting, back up all measurement data and system configurations. The new controller will replace the old one, and you don't want to lose critical files. Check that your backup is complete and restorable before proceeding.
Power Down and Disconnect: Power off the ZeGage Pro and disconnect all cables from the existing controller, including power, data, and monitor cables. Label them to simplify reconnection. Take a photo of the current connections for reference.
Remove the Old Controller: Carefully remove the old controller from its location. Keep it aside; you may need to transfer any add-on cards or peripherals that are not included in the upgrade. Check for any proprietary components that might need to be reused.
Install the New Controller: Place the new controller in the same location, connect all necessary cables, and power it on. Ensure the system boots to Windows 11 Enterprise LTSC 2024. Verify that the RAID array is recognized and functioning.
Install and Configure Mx Software: Install the latest version of Mx software provided with the upgrade. Follow the on-screen prompts and configure the software to match your measurement needs. Check for any software updates after installation to ensure you have the latest patches.
Test the System: Run a standard measurement to verify that the system is working correctly. Check that the monitor displays properly and all functions respond as expected. If issues arise, consult the user manual or contact technical support.

What's Included in the Upgrade

System Controller Upgrade for Zegage Pro: The System Controller Upgrade for ZeGage Pro includes a new controller, 64-bit with RAID, latest version of Mx, 27-inch monitor, and Windows 11 Enterprise LTSC 2024. This upgrade delivers faster data processing, improved storage reliability through RAID, and a modern operating system, ensuring your profiler runs efficiently for years to come.
System Controller Upgrade for Zegage Pro